Air Separation System Design | Cryogenic Distillation Experts

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Air Separation System Design | Custom Engineering for Industrial Gas Plants

Air Separation System Design | Custom Engineering for Industrial Gas Plants

Partner with our experts for bespoke air separation system design. We engineer cryogenic & PSA systems for optimal O2, N2, & Ar purity and efficiency. Get a custom quote today!
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Advantages of Air Separation System Design

High Purity

Cryogenic air separation employs efficient distillation and refrigeration technologies, capable of simultaneously producing various gases and liquid products such as oxygen, nitrogen, and argon, with high product purity and comprehensive components.

Flexible Adjustment

Designed for industrial continuous energy supply needs, it features flexible operational load adjustment (40%~110%), energy consumption over 10% lower than traditional equipment.

Simple Operation

Convenient operation and maintenance, and comprehensive safety protection.

Smooth Operation

Operation is stable and reliable, with significant advantages in large-scale production and low energy consumption per unit product.

Expert Air Separation System Design | Reliable Plant Engineering

Description

  Air separation plant is to provide oxygen, nitrogen and argon for metallurgy, steel, chemical industry (petrochemical industry, natural gas chemical industry), machinery, environmental, electronics, pharmaceutical, glass, tires, polysilicon, energy, etc

  As one of our core products, Air Separation Plant adopts mature cryogenic air separation technology, efficiently separating oxygen from the air through compression, purification, cooling, distillation, and other steps. The core principles employed are the adsorption method (Pressure Swing Adsorption, PSA) or the distillation method: the adsorption method utilizes molecular sieves to separate oxygen quickly based on differences in gas adsorption, offering convenient startup; the distillation method purifies oxygen through multiple evaporation and condensation cycles by leveraging differences in gas boiling points, making it suitable for large-scale production.

  Our oxygen purity can be flexibly adjusted according to customer requirements, ranging from 93% (oxygen-enriched) to 99.99% (high-purity oxygen), meeting oxygen standards for various scenarios. The equipment is renowned for its high reliability, low energy consumption, and high degree of automation, widely applied in steel smelting, coal chemical engineering, medical oxygen supply, glass melting furnaces, and other fields, serving as the cornerstone for customers to enhance processes and improve efficiency.

  In terms of core technical parameters, the output pressure ranges from 0.1 to 1.6 MPa, with an operational load adjustment range of 30% to 110%. The liquefaction system can achieve a minimum temperature of -196°C. The equipment is compatible with motor power ranging from 100 kW to 4,000 kW (mostly powered by 6 kV/10 kV high-voltage electricity), featuring energy consumption over 10% lower than traditional equipment and equipped with an intelligent monitoring system to ensure stable operation.

  The air separation unit output ranges from 500 to 60,000 Nm³/h, covering energy supply needs from small-scale industrial applications to large-scale plants, with purity customizable as required.

  Leveraging extensive process experience, we provide optimal process flows, including all air separation processes such as internal compression, external compression, and hydrogen-free argon production.

FAQ

Are you a manufacturer or a trading company?

We are a professional manufacturer in the cryogenic equipment field.
We provide you not only technology-leading, stable and reliable, cost-efficient equipment, but also solutions and after-sales service.
Yes, our engineers have more than 15 years of experience in this field and have participated in the design, manufacturing, installation, and commissioning of the equipment in Turkey, Egypt, Myanmar, etc.
Please tell us your specific requirements and environmental data,so we can provide the most suitable products and solutions for you.

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What Our Clients Are Saying

Linda Patel
Linda Patel

Since integrating their cryogenic distillation technology into our facility, we have seen a 25% reduction in energy consumption per ton of oxygen produced, which is simply unheard of in this industry.

​​Sarah L
​​Sarah L

The purity levels we are achieving with this cryogenic distillation technology are unmatched; we have finally eliminated the impurities that were compromising our high-grade semiconductor manufacturing.

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Why Choose Us

Why Choose Us

GreenFir is committed to tackling critical gas challenges in industrial sectors such as metal smelting, chemicals, electronics, and oil & gas extraction by providing customized, sustainable, and integrated gas solutions through innovative gas technologies. The company focuses on the research and development of multi-component gas separation, purification, and liquefaction technologies, as well as the design and manufacturing of core equipment. The company has obtained ASME, CE, EAC certificates. The company upholds the values of "Integrity, Constant Improvement, Passion, and Responsibility," providing partners with stable, safe, reliable, and energy-efficient technologies and products.